Rogal® Select CuAl10Ni5Fe4

Rogal® Select CuAl10Ni5Fe4

Copper alloy powder based on aluminum bronze for Additive Manufacturing / industrial 3D printing

Rogal® Select CuAl10Ni5Fe4 S is a gas-atomized copper alloy powder based on high-strength aluminum bronze.It combines high strength, excellent corrosion resistance and outstanding wear performance, making it an ideal material for additive manufacturing processes such as Laser Powder Bed Fusion (LPBF) and Directed Energy Deposition (DED). Typical applications include marine and offshore components, chemically aggressive environments, as well as tooling and mechanical engineering.

Properties & Benefits Rogal® Select CuAl10Ni5Fe4 S

  • High strength & toughness - even at elevated temperatures
  • Excellent corrosion and seawater resistance, especially in marine/offshore industries and chemically aggressive environments
  • Superior tribological performance - idealfor friction/wear applications & tool components in injection molding
  • Good weldability & dimensional stability in AM processing
  • Isotropic material properties - enabled by controlled powder metallurgy

Chemical Composition:
Cu: Balance
Al: 8.5 - 11.0 %
Ni: 4.0 - 6.0 %
Fe: 3.0 - 5.0 %
Mn: < 1.0 % | Si: < 0.2 % | Zn: < 0.4 % | Sn: < 0.1 % | Others: < 0.2 %

We offer various particle size distributions and physical properties, tailored to common AM technologies such as LPBF, DED or Cold Spray.

Rogal® Select CuAl10Ni5Fe4 OnePager

Applications:

Metal Binder Jetting (MBJ)
Lithography-based Metal Manufacturing (LMM)
Coldspray
Selective Laser Melting (SLM), Laser based Powder Bed Fusion (LPBF)
Direct Energy Deposition (DED)
Electron beam powder bed fusion (EBM)
Product Name D 10-value [µm] D 50 value [µm] D 90 value [µm] Apparent density [g/cm³] Fluidity Application
Rogal® Select CuAl10Ni5Fe4 0/20 3-10 10-18 15-25 ≥ 3.8 nicht fließfähig
Metal Binder Jetting (MBJ)
Lithography-based Metal Manufacturing (LMM)
Rogal® Select CuAl10Ni5Fe4 15/45 15-23 25-35 35-50 3.8-4.8 ≤ 15
Coldspray
Selective Laser Melting (SLM), Laser based Powder Bed Fusion (LPBF)
Rogal® Select CuAl10Ni5Fe4 20/63 18-30 35-46 50-63 3.8-4.8 ≤ 15
Coldspray
Selective Laser Melting (SLM), Laser based Powder Bed Fusion (LPBF)
Rogal® Select CuAl10Ni5Fe4 45/100 40-50 60-78 80-110 3.8-4.8 ≤ 18
Direct Energy Deposition (DED)
Electron beam powder bed fusion (EBM)
Rogal® Select CuAl10Ni5Fe4 53/150 45-60 65-95 120-150 3.8-4.8 ≤ 18
Direct Energy Deposition (DED)